Why? Is he getting ammo for free or...?
i say this because they haven't even sorted out 9mm AR's for the most part yet (Colt 6450 being the standard).
My thoughts exactly. WHY? Unless he is highly invested in .40 guns already, I see NO reason to build a .40 AR. AR-9 would be much cheaper to shoot. AR-45 would be a great AR to suppress (I have one). I see no reason to build an AR-40