1. What is the minimum tool list I can reasonably get away with?
2. Must I buy a castle nut wrench for the buttstock, and if so, are their different sizes for commercial vs mil spec buffer tubes?
You should- A three prong unit will fit most castle nuts.
The proper torque is 38>42ft lbs... NOT inch lbs.
And stake it when your done.
3. Del Ton says to have a gunsmith check the head space, is this necessary, or is this lawyer stuff?
Not typically necessary for a factory built upper assembly but not a bad idea either... especially when purchasing a lower tier product.
4. Anything else I need to know for my first build?
Pay attention to the small details... these are the one that make or break a successful build.
Read here...
<http://www.m4carbine.net/showthread.php?t=7355>
Copy and paste...
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